Our Process

Asahi - Receiving Process

Receiving Process

Tuna fish received in frozen and/or fresh from the vessels and cold storages.

Asahi - Thawing Process

Thawing Process

The frozen Tuna fish received will go to the Thawing process.

Asahi - Butchering Process

Butchering Process

HACCP procedure to do butchering before cooking. We take out the gut out before going into the cooker.

Asahi - Racking Process

Racking Process

We put all the fish on the rack in sequence for better heat distribution in the cooker.

Asahi - Cooking Process

Cooking Process

The thawed Tuna fish will be cooked in a specific high temperature.

Asahi - Cooling Process

Cooling Process

After the Tuna fish cooked in a specific time-period, they will be sent to the cooling area.

Asahi - Skinning Process

Skinning Process

The pre-cooked and cooled Tuna fish will undergo the skinning and cleaning process.

Asahi - Cleaning Process

Cleaning Process

The pre-cooked and cooled Tuna fish will undergo the skinning and cleaning process.

Asahi - Packaging Process

Packaging Process

The pre-cooked Tuna loins is packed in plastic bag at specific weight, controlled by our QC team.

Asahi - Vacuum Sealing

Vacuum Sealing

To minimize any possible contamination and chemical reaction with the oxygen, vacuum, etc.

Asahi - Metal Detection

Metal Detection

Installed a throughly sensitive machine to detect any possible contamination of metals inside bags.

Asahi - Shrinking

Shrinking

Go through the shrinking process to make sure there is minimum air trapped in the loin bags.

Asahi - Freezing

Freezing

The bags will go through our ABF and Semi Contact freezer to achieve highest product temperature at -18C.

Asahi - Cold Storage

Cold Storage

Once all products frozen, we transfer to cold storage and maintain the product temperature at -18 to -20C.

Asahi - Loading Process

Loading Process

The products are loaded to the 40-ft containers and ready to be delivered to our worldwide customers.